Welding Fundamentals

Covers Welding Examiner Papers 1 and 3

Date: September 27-30, 2021
Earn: 32 PDH
Price: $2595
Location:
Remote Online Attendance
or
In-Person Attendance at:
(COVID-19 permiting)*
Holiday Inn Express
10010 104 Street NW
Edmonton AB T5J 0Z1 Canada
780-423-2450
Book Accommodations with CASTI Room Rate

Attendance Options

Remote Online Attendance:
participants attend remotely (from home or workplace) and interact with the live instructor through an online video meeting on the scheduled instructor-led training dates.
In-Person Attendance:
participants attend in-person (at the Holiday Inn Express location) and interact with the live instructor on the scheduled instructor-led training dates.
*Note: If health and safety concerns preclude In-Person Attendance, you will be notified and transferred to Remote Online Attendance.

Objectives

This course will introduce some common welding and cutting processes, AWS filler metal specifications, types of welding discontinuities and the related ASME Section V requirements for NDE, as well as the QA systems necessary for welder performance qualification as described in the Welding Examiner Syllabus for Papers 1 and 3. This course is also an excellent learning experience for people seeking general knowledge in welding and related NDE.

Who Should Attend

Inspectors, welders, welding supervisors, quality control personnel, technologists, and engineers involved with welding for new fabrication, repairs, maintenance, and inspection for pressure vessel or piping. This course will also help prepare exam candidates for Alberta Welding Examiner Paper #1 and Paper #3, although it is not a prerequisite that you be an exam candidate.

Accreditation

Each participant will receive a digital CASTI Certificate of Completion with 32 Professional Development Hours (PDHs) for attending all 4 days of the scheduled training.

Course Outline

Fundamentals of Weld Joints, Joint Design, and Welding Symbols
  • Quality Management Systems
  • Defining Welding, Weldability, and the Weldment
  • Weld Test Positions, Weld Joint Types
  • Weld Joint Design and Geometry
  • Weld Joint Preparation (ASME B31.3)
  • Tack Welding
  • Introduction to Overlaying, Cladding, and Temper Bead Welding
  • Introduction to Welding Symbols
Welding and Cutting Processes
  • Welding Terms and Definitions
  • Shielded Metal Arc Welding (SMAW)
  • Gas Metal Arc Welding (GMAW)
  • Flux Cored Arc Welding (FCAW)
  • Gas Tungsten Arc Welding (GTAW)
  • Submerged Arc Welding (SAW)
  • Oxygen Cutting (OC)
  • Arc Cutting (AC)
Welding Consumables
  • ASME Section II, Part C - Filler Metal Specifications
  • Fundamentals of Welding Filler Metals and Tungsten Electrodes
  • Carbon steel, alloy steel, and stainless steel filler metals for SMAW, GMAW (FCAW), GTAW, and SAW
Weld Discontinuities and ASME B31.3 Acceptance Criteria for Welds
  • Welding Discontinuities, Flaws, Defects, and their ASME B31.3 Evaluation
  • Dimensional Discontinuities: surface preparation, tolerances, weld joint mismatch, weld contour discontinuities, convexity, concavity, underfill and concave root surface, undercut, weld reinforcement and melt-through
  • Structural Discontinuities: porosity, inclusions
  • Fusion Discontinuities: incomplete fusion, incomplete joint penetration
  • Surface Discontinuities: cracks in welds, crater cracks, underbead cracks, lamellar tearing and laminations
  • Defective Metal Properties
Alberta Pressure Welders Regulation and Sample ABSA Quality Management System Manual
Welding Health and Safety
Weld Examination Workshop Using Steel Specimens and Inspection Tools
  • Discontinuities Terminology - Differences Between Different Codes and Standards
  • ASME Section IX - Bend Test Evaluation
  • Weld Specimen Discontinuities and ASME B31.3 Evaluation
    • Tack Welds in Plate, Pipe, and Flare Joints
    • Fillet and Groove Welds in Plate and Pipe
Evening Tutorials

Evening tutorials each day are mandatory for exam candidates planning to challenge Alberta Welding Examiner (Papers 1 and 3), CSA W47.1 Welding Engineer, and optional for all other attendees.

  • Review Alberta Welding Examiner Syllabus (AB-94)
    • Paper 1 Tutorial: review additional study material and practice exams.
    • Paper 3 Tutorial: review additional study material and practice exams.
  • Review CSA W47.1 Annex A Suggested Areas of Study for Welding Engineers
    • Tutorial: review additional study material and practice exams.

Required Code Documents

For those who are writing the Welding Examiner exams:

These exam documents (with the specific code editions and sections required for Paper #1 and Paper #3) are available for purchase from CASTI.

Useful Links

About the Instructor

Matthew Yarmuch MSc, PEng, IWE is a professional materials and welding engineer, involved in engineering consulting, quality management, research, training and project management. Matthew is a University of Alberta graduate BSc (Materials Engineering) and MSc (Welding Engineering).

Matthew is the president of MattCo Engineering Solutions Inc. and supports the energy, fabrication, and construction sectors. Matthew is an Assistant Adjunct Professor at the University of Alberta and Chair of the Alberta Welder Optimization Committee (AWOC) and is active in code committees and local technical societies.