Covers Welding Examiner Papers 1 and 3
In-Person Attendance at:
Holiday Inn Express
10010 104 Street NW
Edmonton AB T5J 0Z1 Canada
Book Accommodations with CASTI Room Rate
Remote Online Attendance:
participants attend remotely (from home or workplace) and interact with the live instructor through an online video meeting on the scheduled instructor-led training dates.
participants attend in-person (at the Holiday Inn Express location) and interact with the live instructor on the scheduled instructor-led training dates.
*Note: If health and safety concerns preclude In-Person Attendance, you will be notified and transferred to Remote Online Attendance.
This course will introduce some common welding and cutting processes, AWS filler metal specifications, types of welding discontinuities and the related ASME Section V requirements for NDE, as well as the QA systems necessary for welder performance qualification as described in the Welding Examiner Syllabus for Papers 1 and 3. This course is also an excellent learning experience for people seeking general knowledge in welding and related NDE.
Who Should Attend
Inspectors, welders, welding supervisors, quality control personnel, technologists, and engineers involved with welding for new fabrication, repairs, maintenance, and inspection for pressure vessel or piping. This course will also help prepare exam candidates for Alberta Welding Examiner Paper #1 and Paper #3, although it is not a prerequisite that you be an exam candidate.
CSA W47.1 Welding Engineers:
This course is approved by the Canadian Welding Bureau to help qualify candidates for the knowledge requirements (Clause 6.4.3 a-d) of the CSA W47.1 Welding Engineer. For more information please see Getting Started: CSA W47.1 Welding Engineer.
Each participant will receive a digital CASTI Certificate of Completion with 32 Professional Development Hours (PDHs) for attending all 4 days of the scheduled training.
Course Outline [+]
Fundamentals of Weld Joints, Joint Design, and Welding Symbols
- Quality Management Systems
- Defining Welding, Weldability, and the Weldment
- Weld Test Positions, Weld Joint Types
- Weld Joint Design and Geometry
- Weld Joint Preparation (ASME B31.3)
- Tack Welding
- Introduction to Overlaying, Cladding, and Temper Bead Welding
- Introduction to Welding Symbols
Welding and Cutting Processes
- Welding Terms and Definitions
- Shielded Metal Arc Welding (SMAW)
- Gas Metal Arc Welding (GMAW)
- Flux Cored Arc Welding (FCAW)
- Gas Tungsten Arc Welding (GTAW)
- Submerged Arc Welding (SAW)
- Oxygen Cutting (OC)
- Arc Cutting (AC)
- ASME Section II, Part C - Filler Metal Specifications
- Fundamentals of Welding Filler Metals and Tungsten Electrodes
- Carbon steel, alloy steel, and stainless steel filler metals for SMAW, GMAW (FCAW), GTAW, and SAW
Weld Discontinuities and ASME B31.3 Acceptance Criteria for Welds
- Welding Discontinuities, Flaws, Defects, and their ASME B31.3 Evaluation
- Dimensional Discontinuities: surface preparation, tolerances, weld joint mismatch, weld contour discontinuities, convexity, concavity, underfill and concave root surface, undercut, weld reinforcement and melt-through
- Structural Discontinuities: porosity, inclusions
- Fusion Discontinuities: incomplete fusion, incomplete joint penetration
- Surface Discontinuities: cracks in welds, crater cracks, underbead cracks, lamellar tearing and laminations
- Defective Metal Properties
Alberta Pressure Welders Regulation and Sample ABSA Quality Management System Manual
Welding Health and Safety
Weld Examination Workshop Using Steel Specimens and Inspection Tools
- Discontinuities Terminology - Differences Between Different Codes and Standards
- ASME Section IX - Bend Test Evaluation
- Weld Specimen Discontinuities and ASME B31.3 Evaluation
- Tack Welds in Plate, Pipe, and Flare Joints
- Fillet and Groove Welds in Plate and Pipe
Evening tutorials each day are mandatory for exam candidates planning to challenge Alberta Welding Examiner (Papers 1 and 3), CSA W47.1 Welding Engineer, and optional for all other attendees.
- Review Alberta Welding Examiner Syllabus (AB-94)
- Paper 1 Tutorial: review additional study material and practice exams.
- Paper 3 Tutorial: review additional study material and practice exams.
- Review CSA W47.1 Annex A Suggested Areas of Study for Welding Engineers
- Tutorial: review additional study material and practice exams.
Required Code Documents
For those who are writing the Welding Examiner exams:
- All Welding Examiner Paper 1 exam candidates must bring the ASME Section II, Part C code document.
- All Welding Examiner Paper 3 exam candidates must bring the ASME Section V, Section IX, and B31.3 code documents.
These exam documents (with the specific code editions and sections required for Paper #1 and Paper #3) are available for purchase from CASTI.
- Getting Started: Welding Examiner - Information for individuals new to the program.
- Information on ABSA Welding Examiner Certificate of Competency (ABSA Website)
- ABSA Welding Examiner Syllabus - Form AB-94 (PDF)
- Getting Started: CSA W47.1 Welding Engineer - Information for individuals new to the program.
- CSA W47.1 Fusion Welding of Steel Company Certification
- CASTI Inspector Career Path
About the Instructor
Matthew Yarmuch MSc, PEng, IWE is a professional materials and welding engineer, involved in engineering consulting, quality management, research, training and project management. Matthew is a University of Alberta graduate BSc (Materials Engineering) and MSc (Welding Engineering).
Matthew is the president of MattCo Engineering Solutions Inc. and supports the energy, fabrication, and construction sectors. Matthew is an Assistant Adjunct Professor at the University of Alberta and Chair of the Alberta Welder Optimization Committee (AWOC) and is active in code committees and local technical societies.